Automatic airbag folding station
Maserati phaser assembly line compliant with the most stringent process quality standards was designed to accommodate four assembly stations
Maserati phaser Assembly and check line
Our tailor-made-projects are performed in synergy and with understanding the Customer’s needs. We run a transparent, fast process. Our offers are clear; we guarantee short lead time, excellent quality and precision as well as reliable service.
Maserati phaser assembly line
Application
The machine is used to assemble and check phasers (parts of camshaft variable timing adjustment in combustion engine)
Buyer
BorgWarner Group
Location of
the Buyer
Jasionka near Rzeszow, Poland
When did the
concept appear?
The concept appeared after four meetings
Scope of works
Mechanical and electrical design, manufacturing, assembly, factory tests in DAN-ROB, shipment to the customer, commissioning at the customer’s site, final acceptance, employee training
Lead time
28 weeks
Team
16 persons participated in the project
Subassemblies
SMC, Balluff, Festo, Siemens, Sick, Keyence, Turck, Bosch Rexroth, Rittal, Murr, PhoenixContact, Schneider, Renishaw, TOX PRESSOTECHNIK, Omega, HBM, Burster, Cognex, Schunk
Technologies
Servo-drives, electric linear modules, hydraulic and pneumatic cylinders, precise air flow control, torque measurements, clamping force measurements, laser marking + code class checking, visual presence checking, precise part height measurements, creation of local dBase
Integration
Integration with factory dBase, integration with final product manufacturing process
Kind of cooperation
3 years of cooperation with BorgWarner ; it is a first project
Project
challenge
Planning the production process to run by the customer fully automatically on 4 separate machines. Creation of a concept for each station so that the production runs smoothly (similar cycle time for each station.). Selection of technical solutions that meet the process and quality requirements levied by the customer for final product.
See our serial machines
